Kelly Rose
Editor

Handle with care

Roger Williams, chief executive officer of the United Kingdom Warehousing Association, (UKWA) considers the challenges associated with promoting safer manual handling and offers some pointers Across all sectors, manuaRoger Williams, chief executive officer of the United Kingdom Warehousing Association, (UKWA) considers the challenges associated with promoting safer manual handling and offers some pointers

Across all sectors, manual handling-related accidents account for a third of all injuries at work that are reported in the UK. That equates to 10.7 million working days lost or 16.7 absent days per person in the UK workforce each year due to a problem thought to be related to a manual handling injury.

In monetary terms, once compensation payouts, lost productivity, the cost of hiring replacement staff and other overheads are taken into account, the actual cost of manual handling injuryrelated absenteeism is estimated to be over £100m a year to the British economy." Manual handling injuries are putting a strain on the NHS and the Health and Safety Executive is becoming increasingly concerned about the issue.

Responsible companies in the warehousing sector will monitor accidents - no matter how small - and have a process for reporting near misses. But the fact is that some practices that are a fundamental part of every warehousing operation are by their very nature, not risk free.

For example, picking from a floor based pallet involves bending and leaning forward and, while companies should train staff to perform the task in such a way that puts minimal strain on their back and other joints, it is hard to see how the process can be made entirely risk-free.

With rather depressing anecdotal evidence suggesting that staff completely ignore much of the manual handling advice they receive, warehousing companies are increasingly looking to their materials handling equipment supplier to come up with equipment which is designed with safety in mind to reduce the number of staff days lost to manual handling injuries.

Technology certainly has a role to play in making the distribution centre environment safer. For example a leading forklift truck supplier reports a significant trend towards greater use of powered pallet trucks over hand pallet trucks. The company's research shows that the risk of injury to a worker using a hand pallet truck is 66 per cent higher than it is for a worker with a powered pallet truck.

The forklift supplier contends that, while powered pallet trucks may be more expensive as products than the hand held alternative, once the reduction in the cost of personal injury claims, lost working time etc is taken in to account, many users have concluded that they represent better value for money.

Of course, one of the problems that employers face, is the difficulty of proving if someone's back problem has been caused by their work or if it is an existing injury.

Furthermore, while one doesn't like to be too cynical, many employers now believe that employment laws make it very easy for workers to 'swing the lead' to get time away by claiming they have, for instance, a bad back.

I know of some cases where workers have been sent by UKWA member companies for an MRI scan to ascertain the cause of their back problems and the test results have shown that the discomfort is due to age-related wear and tear.

In other instances employers have paid for workers to have some form of private physiotherapy to resolve a problem as it is often far more cost effective than having a worker absent for weeks on end as they wait to be treated by the NHS." The fact that the increase in the number of reported manual handling injuries has grown in tandem with the emergence of no-win, no-fee solicitors, may just be a coincidence, but I know that some employers feel that there are certain types of people who view an accident as a potential money making opportunity. I know of a number of sites where CCTV cameras are used not to monitor theft but to record the activities of the workforce for use as evidence in the event of a future injury claim." While training and materials handling equipment developments have an important role to play in reducing manual handling injuries, a company's 'culture' is likely to have a big a impact in the number of working days lost too injury and although some sectors of the media seem intent on portraying health and safety as something that stops things happening, there is more respect for health and safety issues within industry than there was 20 years ago.

However, no matter how much emphasis a responsible business puts on training and how much a company invests in the right equipment, if an employee is hell bent on doing something stupid that results in him or her being injured there is not much that anyone else can do about it.
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UKWTA

Epinal Way
Loughborough
LE11 3EH
UNITED KINGDOM

01509 215000

www.ukwta.org

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