Kelly Rose
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The next generation of PPE

Catherine Christie speaks to leading manufacturers about the latest trends and technologies in Personal Protective Equipment (PPE) that will be on show at Expoprotection 2012 Expoprotection, the biannual showcase for innCatherine Christie speaks to leading manufacturers about the latest trends and technologies in Personal Protective Equipment (PPE) that will be on show at Expoprotection 2012

Expoprotection, the biannual showcase for innovation and trends in risk prevention and management, takes place at a new venue this year - the Porte de Versailles Exhibition Centre in Paris from 4th to 7th December 2012. Ahead of the show, HSM explores the new developments in Personal Protective Equipment (PPE) that will be displayed in Hall 7.2: Respiratory protective equipment (RPE)

Respiratory protective equipment (RPE) that is used incorrectly can be as ineffective as using no RPE at all. In response, 2012 has seen the launch of RPE that aims to improve correct usage and wearer compliance through ease of use, greater comfort and more choice.

In Powered Air Purifying Respirator (PAPR) systems, the motor and/or battery is typically mounted on the waist or on top of the head. The Cleanspace2 powered respirator from Australian manufacturer PAFtec (Stand F94-C) however is worn around the back of the neck and face to maximise user mobility. Lightweight and compact, the system weighs approximately 600g due to the use of new motor/impellor and battery technology.

Peter Upcott, PAFtec's director of business development in Europe, says: "The mask is very simple to size and fit to each user. Respirator fit testing is becoming more accepted as a means of ensuring every user has the correct type and size of respirator to meet their individual needs." The powered respirator also delivers air on demand - instead of on a constant flow basis or set flow rate. "The pressure inside the mask is constantly monitored (every 0.15 seconds) and CleanSpace2 matches the breathing rate of the user - this results in a much more natural flow of air, improving comfort," Upcott adds.

CleanSpace2 is also compatible with existing PPE including welding helmets, face shields, safety helmets and safety eyewear, which enables continuous use of the respirator and increases the likelihood of workers wearing it.

To try to make RPE programmes simpler to manage, the new Spirit Powered Air Respirator from Scott Safety (Stand J062) comes with software that allows users or safety managers to download an operating data log.

It provides usage information such as; what type of headtop was used, how long the equipment was used for or whether any alarms sounded, warning the wearer that there was an issue with the equipment. The Spirit is also programmable to meet the precise needs of the user and the application, with the ability to personalise equipment to suit each individual.

Mark Andrews, product manager at Scott Safety, adds: "Keeping lifetime costs of equipment to a minimum is a key consideration for many companies now.

In recognition of this, the Spirit includes a rechargeable, long-lasting Lithium battery and 1800 hours or three-year warranty on the blower. It also controls the rate of airflow so that users can maximise the lifespan of their filters."

Safety footwear PPE manufacturers are using new technologies or harnessing technologies that are traditionally used in other industries to improve functionality, protection and comfort in safety footwear.

Green Diamond Technology is best known for its use in granule snow tyres but Portwest (Stand J065) is now using the compound's grip and traction properties in its FD01 and FD02 TractionLite Oil and Gas Safety boots.

Portwest sales director Richard Jones says: "A major concern within the power generation industries, petrochemical plants, welding processes, onshore and offshore platforms and mining industries is the risk of slipping. Multiple liquids and chemicals can be handled on multi-hazard plants, and the danger of falling on these spillages is very high.

"The Silicium Carbide crystals (used in Green Diamond Technology) are mixed into the rubber compound of the sole to achieve significantly increased friction between the bottom of the sole and the walking surface. By combining this technique with the design knowledge of the outsole lock pattern and with various kinds of rubber (i.e. high grip, long wear, oil resistant, anti-static, waterproof and so on) the end result is an outsole with exceptional grip properties." Improved comfort is the motivation behind the new safety shoe lining Moisture-tech by Sympatex (Stand G04) which has been developed in response to the heating troubles specifically found in footwear worn by firefighters. Based in a four layer compound, the shoe lining's intermediate layer wicks away moisture from the foot to the hydrophilic membrane. The widespread activation of the membrane is said to provide optimal and dynamic breathability and ensures that the moisture is transported outwards more quickly.

In a shoe comfort test by Empa - the Swiss Federal Laboratories for Materials Science and Technology - Moisture-tech was shown to offer a quicker outlet of perspiration moisture. As a result, the feet remain drier, which is more comfortable while wearing the shoes. Moisture-tech is already being used by Spanish safety footwear manufacturer Panter.

Protective clothing: Chemical Higher category protection and ergonomic design provide the dual innovation in the Tyvek Classic Xpert coverall from DuPont (Stand F79). DuPont's Andrew Wilkins explains: "Trends and developments in protective coveralls are towards achieving greater comfort and their perception as a 'second skin'. This would maximise worker efficiency (more comfort, more productive) as well as the acceptance of employees towards wearing them. Endusers are also becoming more and more safety conscious." The new coverall, which is suitable for working with harmful sprays, hazardous materials and working at the scene of a crime, offers the highest level of protection in the Type 5/6 category. The composition of ultra-fine continuous fibres of high density polyethylene also gives Tyvek Classic Xpert strength and flexibility without compromising on the coverall's lightweight properties.

Ergonomic improvements reduce exposure risk while improving fit, comfort and flexibility. New features include a hood to fit the contours of the face and neck, while the sleeves have been designed to ensure that they won't ride up - even during overhead work - meaning that uncomfortable thumb loops are no longer required.

High visibility Industrially launderable fabrics are gaining ground in workwear, with Germany seen as a key market for growth.

For high visibility workwear undergoing an industrial wash however, the fabric must not only withstand the high temperature processes used by commercial laundries but also any reflective tape used on the garment if it is to remain fit-for-purpose.

To meet demand ORAFOL (Stand F061) has launched a full range of reflective trims for garments that can withstand the abrasive nature of industrial laundering.

"All of the products have been certified by a notified test body to the industrial wash standard ISO:15797 and field-tested in leasing companies throughout Europe to ensure the highest quality," Jean- Philippe Roy from ORAFOL says.

A key trend is to offer a wider variety of trims to match all budgets. The range from ORAFOL includes both microprismatic products such as GP370 as well as more economical glass bead technologies including GP 090, which can withstand up to 50 industrial wash cycles with tunnel finisher or tumble drying.

Waterproof/breathable Polartec (Stand H66) claims to have come up with its biggest invention since the fleece in the early 1980s: Polartec Neoshell is said to be the first waterproof (10000mm water column) fabric to be air permeable (2 l/m2/s), improving wearer comfort by allowing perspiration to dry faster.

The waterproof fabric is constructed from Polartec lamination technology and a new hydrophobic, microporous polyurethane membrane. The use of submicron fibres in the membrane creates more air space than in traditional membrane constructions, allowing air exchange to achieve the high level of breathability in the fabric. The largest customer base for Polartec Neoshell is jackets for the outdoor market but the fabric is also suitable for outdoor workers.

Polartec's Ben Whalley says: "There is obviously a strong pressure on price due to the economic crisis but people are ready to pay a premium when it increases the efficiency of workers." In the near future, Polartec predicts that the market for waterproof/breathable clothing will become more polarised.

"Lower priced goods will be on one side and highly innovative products for very specific/niche needs on the other side," Whalley adds. "The average product that does a bit of everything for a medium price will disappear."

Flame retardant KERMEL (Stand F70), the manufacturer of meta-aramid fibres for flame and heat resistant protective clothing, has introduced a new solution for pilots that combines multi-functionality with a specific solution to meet the wearer's precise needs.

Communication manager Veronique Chanel says: "Our KERMEL R-GO7 flight coveralls are specifically adapted to the different activities of pilots. Made from new Kermel fabrics, which are inherently non-flammable, they offer thermal insulation, mechanical resistance and a high level of comfort. The combination of these key properties in a single garment is the latest trend in this market whereas some other garments can offer only one of these characteristics."
The next generation of PPE
The next generation of PPE
Company Info

Expoprotection

Germany
GERMANY

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